OCEMS Manufacturer in Gujarat
We are a reliable OCEMS manufacturer in India and a recognized vendor of the Gujarat Pollution Control Board (GPCB). Our Online Continuous Effluent Monitoring Systems (OCEMS) are designed for real-time and accurate monitoring of industrial wastewater. Built with robust construction, long-term durability, and minimal maintenance, our OCEMS solutions deliver superior performance and reliability at the best price in Gujarat.
We assist industries across Gujarat — including Ahmedabad, Vadodara, Surat, Rajkot, Vapi, and Bharuch — in achieving GPCB compliance, promoting cleaner production, efficient wastewater management, and sustainable environmental practices.
Why Do We Need OCEMS?
The Online Continuous Effluent Monitoring System (OCEMS) is crucial for industries in Gujarat to comply with the stringent regulations of the Gujarat Pollution Control Board (GPCB). Our OCEMS continuously monitors key parameters such as pH, COD, BOD, TSS, and temperature, providing real-time wastewater analysis and clear insights into effluent quality.
Built for long-term performance, reliability, and minimal maintenance, our systems deliver superior quality at the best price in Gujarat. With IoT-enabled connectivity, cloud-based data monitoring, and automated reporting, OCEMS helps industries maintain GPCB compliance, avoid penalties, improve operational efficiency, and contribute to sustainable environmental management.
Key Benefits of RLT OCEMS for Industrial Effluent Monitoring
- Multi-parameter effluent analysis: Accurately measures pH, COD, BOD, TSS, and temperature for continuous and precise industrial wastewater monitoring.
- Real-time data communication: Supports RS485, Modbus RTU, TCP/IP, MQTT, and HTTP protocols for seamless integration with PLC, SCADA, DCS, and cloud platforms.
- Automatic self-cleaning sensors: Minimizes manual maintenance while ensuring long-term reliability and consistent performance.
- Modular and adaptable system: Offers flexible sensor configurations to suit the specific monitoring needs of diverse industries across Gujarat.
- Stable flow rate technology: Ensures accurate readings even under variable flow or pressure conditions in industrial pipelines.
- Remote monitoring and cloud integration: Enables centralized data supervision, automated alerts, and real-time reporting to maintain GPCB compliance and timely corrective actions.
- Predictive maintenance and diagnostics: Detects and alerts operators about potential system issues before they affect monitoring efficiency, ensuring continuous and reliable operation.
Technical Overview
- Measured Parameters: pH (0–14), COD (0–1000 mg/L), BOD (0–400 mg/L), TSS (0–1000 mg/L), and Temperature (0–60°C) — providing continuous, real-time monitoring of industrial effluents.
- Accuracy: pH: ±1%; COD, BOD, TSS: ±5%; Temperature: ±0.5°C — ensuring precise and dependable data.
- Resolution: pH: 0.01 pH; COD, BOD, TSS: 0.01 mg/L; Temperature: 0.1°C for high-resolution measurement accuracy.
- Sensor Protection: IP68-rated sensors designed for rugged industrial environments, ensuring uninterrupted performance.
- Maximum Operating Pressure: Supports up to 3 bar, maintaining stable and accurate flow measurements even under variable conditions.
- Power Supply: Sensors operate at DC 12V ±5%, current <50mA, while HMI and IoT gateway function at 24–30V DC for optimal reliability.
- Communication Protocols: Compatible with RS485, Modbus RTU, TCP/IP, MQTT, and HTTP, enabling seamless and real-time data transmission.
- Sensor Material: Constructed from POM / SS316L housing for superior corrosion resistance and long-term operational durability.
- Compliance: Engineered to meet the Gujarat Pollution Control Board (GPCB) standards for industrial effluent monitoring, ensuring full regulatory compliance and environmental responsibility.
Applications
Our OCEMS solutions are ideal for industries in Tamil Nadu that require continuous monitoring of wastewater effluents to comply with TNPCB regulations, including:
- Chemical & Pharmaceutical Industries – Continuous monitoring of COD, BOD, and pH to ensure TNPCB compliance.
- Textile & Dyeing Plants – Real-time tracking of TSS and dye effluents for accurate wastewater management.
- Food & Beverage Manufacturing – Ensure treated wastewater meets TNPCB discharge standards consistently.
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Wastewater Treatment Plants – Automate effluent monitoring and maintain full regulatory compliance.
- Power Plants & Cooling Water Discharge Units – Monitor chemical and thermal parameters for safe discharge and environmental sustainability.
Maintenance & Troubleshooting
RLT OCEMS – Reliable, Low-Maintenance, and High-Performance
- Self-cleaning sensors: Equipped with automatic cleaning mechanisms that prevent sensor fouling, minimize manual maintenance, and ensure long-term measurement accuracy.
- Scheduled calibration: Ensures consistent, precise, and reliable readings of key parameters such as pH, COD, BOD, and TSS for uninterrupted operation.
- Remote monitoring & alerts: Enables continuous supervision, early fault detection, and quick corrective action to maintain seamless GPCB compliance.
- Durable and efficient design: Built for long-term performance, energy efficiency, and minimal downtime — delivering the best quality at the most competitive price in Gujarat.
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Advanced data analytics & reporting: Provides detailed effluent trend analysis, automated compliance reports, and actionable insights for effective wastewater management and regulatory adherence.
Common Faults and Troubleshooting:
- No display on HMI: Check the power supply, cable connections, and control panel wiring to restore system functionality and ensure continuous operation.
- Sensor readings not visible: Verify the sensor power source, IoT gateway connectivity, and calibration status to maintain accurate and consistent effluent monitoring.
- Communication errors: Inspect RS485/Modbus or TCP/IP connections and confirm proper configuration for GPCB-compliant real-time data transmission and reporting.
- Flow cell blockage or leakage: Check the flow cell and pipelines for clogs, debris buildup, or seal damage. Clean or replace components as required to maintain precise and uninterrupted monitoring.
- Maintenance tip: Perform regular inspections and scheduled calibrations to enhance system reliability, accuracy, and ensure continuous GPCB compliance.
Why Choose Us?
- High-performance OCEMS: Designed for precise, real-time monitoring of industrial effluents across various industries in Gujarat.
- GPCB recognized: Compliant with Gujarat Pollution Control Board (GPCB) standards, ensuring strict adherence to environmental regulations.
- Trusted Indian manufacturer: Providing reliable OCEMS solutions backed by professional support, efficient after-sales service, and long-term operational excellence.
- Flexible, modular design: Custom-built to suit diverse industrial wastewater applications, ensuring maximum performance and adaptability.
- Durable, low-maintenance sensors: Deliver consistent measurement accuracy, long-term durability, and reduced maintenance costs.
- Integrated HMI & IoT connectivity: Enables centralized data monitoring, automated reporting, and remote system accessibility for efficient plant management.
- Eco-friendly operations: Supports industries in reducing pollution, maintaining GPCB compliance, and promoting sustainable wastewater management practices.
- Best quality at the best price in Gujarat: Offers cost-effective, high-quality OCEMS solutions trusted by industries across Ahmedabad, Vadodara, Surat, Rajkot, and beyond.