OCEMS Manufacturer in Andhra pradesh

We are a trusted OCEMS manufacturer and supplier in India and Andhra Pradesh (AP), providing advanced Online Continuous Effluent Monitoring Systems (OCEMS) designed for accurate and real-time industrial wastewater monitoring. Built for precision, durability, and low maintenance, our OCEMS solutions help industries across Andhra Pradesh achieve APPCB (Andhra Pradesh Pollution Control Board) compliance. RLT Solutions supports sustainable, eco-friendly operations by enabling continuous monitoring, reliable performance, and full regulatory adherence.

What is OCEMS?

The Online Continuous Effluent Monitoring System (OCEMS) is an advanced, real-time monitoring solution designed for continuous analysis of industrial wastewater. It measures key parameters such as pH, COD, BOD, TSS, and temperature with high accuracy and reliability. Integrated with HMI displays, IoT gateways, and cloud-based platforms, our OCEMS ensures seamless connectivity and remote supervision. Ideal for industries in Andhra Pradesh, it helps maintain APPCB compliance, enables precise data logging, reduces manual intervention, and promotes sustainable and environment-friendly wastewater management.

Core Advantages of RLT OCEMS

Multi-Parameter Monitoring: Precisely measures pH, COD, BOD, TSS, and temperature for accurate and continuous industrial effluent analysis.
Real-Time Data Communication: Compatible with RS485, Modbus RTU, TCP/IP, MQTT, and HTTP protocols for seamless data transmission and integration with existing systems.
Automatic Self-Cleaning Sensors: Reduces manual maintenance while ensuring long-term accuracy, stability, and consistent performance.
Modular & Adaptable System: Configurable design that easily meets the diverse monitoring needs of various industrial sectors in Andhra Pradesh.
Stable Flow Rate Technology: Ensures precise measurements even under fluctuating pipeline pressure or varying flow conditions.
Remote Monitoring & Cloud Integration: Facilitates centralized control, automated alerts, and real-time reporting to ensure APPCB compliance.
Interactive HMI Touch Interface: User-friendly display for easy configuration, calibration, live data viewing, and historical trend analysis.

Technical Overview

Measured Parameters: pH (0–14), COD (0–1000 mg/L), BOD (0–400 mg/L), TSS (0–1000 mg/L), and Temperature (0–60°C) for continuous industrial effluent monitoring and analysis.
Accuracy: pH: ±1%; COD, BOD, TSS: ±5%; Temperature: ±0.5°C — ensuring precise and reliable data for critical wastewater applications.
Resolution: pH: 0.01 pH; COD, BOD, TSS: 0.01 mg/L; Temperature: 0.1°C for high-definition measurement results.
Sensor Protection: IP68-rated sensors engineered for consistent performance in harsh and demanding industrial environments.
Maximum Operating Pressure: Up to 3 bar, enabling stable and accurate readings under varying flow and pressure conditions.
Power Supply: Sensors: DC 12V ±5%, current <50mA; HMI and IoT gateway: 24–30V DC for efficient and reliable operation.
Communication Protocols: Supports RS485, Modbus RTU, TCP/IP, MQTT, and HTTP for seamless, real-time data transmission and integration with SCADA or cloud platforms.
Sensor Material: Constructed from POM / SS316L for superior corrosion resistance, mechanical strength, and long-term durability.
Compliance: Fully designed and configured to meet the stringent requirements of the Andhra Pradesh Pollution Control Board (APPCB) for industrial effluent monitoring and regulatory reporting.

Applications

Our OCEMS solutions are ideal for industries in Andhra Pradesh that require continuous monitoring of wastewater effluents to comply with APPCB (Andhra Pradesh Pollution Control Board) regulations, including:

Chemical & Pharmaceutical Industries – Continuous monitoring of COD, BOD, and pH levels to ensure process control and APPCB compliance.
Textile & Dyeing Plants – Real-time tracking of TSS, color, and dye effluents for effective wastewater management and discharge control.
Food & Beverage Manufacturing Units – Ensure that treated wastewater consistently meets APPCB discharge standards for safe and sustainable operations.
Wastewater & Effluent Treatment Plants (ETPs/STPs/CETPs) – Automate effluent monitoring, maintain operational efficiency, and achieve full regulatory compliance.
Power Plants & Cooling Water Discharge Units – Monitor chemical composition and temperature parameters to support environmentally responsible and sustainable discharge practices.

Maintenance & Troubleshooting

RLT OCEMS – Reliable, Efficient, and Low-Maintenance

Self-Cleaning Sensors: Equipped with automatic cleaning brushes to prevent sensor fouling, reduce manual maintenance, and ensure long-term accuracy.
Scheduled Calibration: Maintains consistent and precise measurement of all key effluent parameters such as pH, COD, BOD, TSS, and temperature, ensuring reliable performance.
Remote Monitoring & Alerts: Facilitates real-time supervision, early fault detection, and prompt troubleshooting to maintain uninterrupted APPCB compliance and system uptime.

Common Faults and Troubleshooting

No Display on HMI: Verify the power supply, communication cables, and panel connections. Restore proper connections to resume normal system operation.
Sensor Readings Not Visible: Check the sensor power source, IoT gateway connectivity, and calibration status to ensure accurate and continuous data acquisition.
Communication Errors: Inspect RS485, Modbus RTU, or TCP/IP connections and confirm proper configuration settings for APPCB-compliant data transmission.
Flow Cell Blockage or Leakage: Examine the flow cell, tubing, and seals for any clogs or damage. Clean or replace components as required to maintain stable and accurate effluent monitoring.

Why Choose Us

High-Performance OCEMS Solutions: Designed for accurate, real-time monitoring of industrial effluents, ensuring consistent environmental performance.
APPCB-Recognized Compliance: Our systems are built to meet the Andhra Pradesh Pollution Control Board (APPCB) and CPCB regulatory standards for wastewater monitoring.
Trusted Indian Manufacturer & Supplier: With years of expertise, we deliver reliable, field-proven OCEMS solutions backed by responsive technical support and after-sales service.
Customizable Modular Design: Flexible configurations tailored to different industrial sectors such as chemical, textile, food, and power plants.
Durable, Low-Maintenance Sensors: Robust construction with self-cleaning technology ensures long-term accuracy and reduced downtime.
Smart Connectivity & Cloud Integration: Equipped with HMI, IoT gateways, and real-time data access, enabling centralized monitoring and remote supervision.
Supporting Sustainable Operations: Helps industries achieve eco-friendly and compliant wastewater management, promoting cleaner production practices in India.

RLT SOLUTIONS